Greenhouse & Protected Cultivation Tools
Decide what to build, what to grow under it, and what it will earn. Size the covering film and shade net, lay out benches and trellis, design the drip and fertigation, and check the payback — protected crops use 30–50% less water and a polyhouse typically pays back in 3–5 years.
Greenhouse & protected cultivation — key facts
- Shade net for nursery / leafy crops
- ≈ 35–50% shade factor
- Shade net for orchids / shade lovers
- ≈ 50–75% shade factor
- Greenhouse polyethylene film life
- ≈ 3–4 years (200 micron)
- Shade-net / polycarbonate life
- net ≈ 5–7 yr · PC ≈ 10–15 yr
- Covering area overlap allowance
- add ≈ 8–12%
- Water saved vs flood/furrow (drip)
- ≈ 30–50%
- Fertigation EC, fruiting vegetables
- ≈ 1.5–2.5 dS/m
- Ideal VPD for most crops
- ≈ 0.8–1.2 kPa
- Peninsula benching floor-space use
- ≈ 70–80%
- Naturally-ventilated polyhouse cost (IN)
- ≈ Rs 800–1,200 / m²
- MIDH protected-cultivation subsidy
- up to ≈ 50%
- Typical polyhouse payback
- ≈ 3–5 years
Structure & Covering
Size the film, shade-net, mulch and tunnel cover that wraps your crop.
Greenhouse & Shade-Net Area
Covering film or shade-net area for a greenhouse, polyhouse or net house — roof, gable ends and walls — with overlap allowance and cost.
Open toolPlastic Mulch Film
Mulch-film length and weight for raised beds under cover, from bed/path ratio and film width — to warm soil and cut weeding.
Open toolRow Cover Fabric
Floating row-cover / low-tunnel fabric area for frost, wind and pest protection, with the overlap you actually need.
Open toolWindbreak & Shelterbelt
Trees for a field windbreak that shelters a tunnel or net house, the sheltered distance downwind, and rows for a dense belt.
Open toolClimate, Shade & Light
Manage temperature, humidity, day length and shade inside the house.
Crop Canopy Cover
Ground-cover percentage and canopy status from plant density and canopy size — for light capture and shade under cover.
Open toolPhotoperiod Flowering
Whether your day length (or supplemental lighting) triggers flowering for short-day, long-day or day-neutral protected crops.
Open toolHeat-Stress Degree Days
Heat-stress units accumulated above a critical temperature — flag when a closed house needs more venting or shade.
Open toolHumidity & VPD
Vapour-pressure deficit from temperature and humidity — the single number that tells you if the air in a house is too damp or too dry.
Open toolEvaporative Cooling Effectiveness
How much a fan-and-pad or fogger system can drop house temperature at your wet-bulb, with the cooling efficiency.
Open toolLayout & Benching
Lay out benches, racks, trellis and plant spacing to use every metre.
Greenhouse Bench Layout
Benches, growing area, space utilisation and plant slots from greenhouse and bench dimensions — peninsula vs longitudinal.
Open toolVertical / Rack Layout
Growing area, plant sites and footprint multiplier from rack tiers, shelf size and plant spacing under cover.
Open toolTrellis Wire
Posts, wire length and anchors for a high-wire tomato, cucumber or capsicum trellis from your bay area and spacing.
Open toolPlant Spacing & Population
Plants per bed or per m² and seedlings to raise from your row and plant spacing — rectangular or triangular.
Open toolDrip & Micro-Irrigation
Design the drip and micro-sprinkler lines that feed every covered bed.
Drip Irrigation Design
Emitters, lateral length, system flow and run-time for a drip line down every covered bed.
Open toolDrip Emitter Spacing
Emitter spacing and wetted strip for your soil type so the root zone under each plant stays evenly wet.
Open toolMicro-Sprinkler Coverage
Sprinklers, spacing and overlap to cover a net-house or nursery bench evenly without dry patches.
Open toolFertigation Injection Recipe
Per-tank fertiliser weights and injection rate to hit a target nutrient solution in the drip line.
Open toolDrip Filter Sizing
Screen or disc filter size for your system flow so emitters under cover never clog.
Open toolInjection Backflow Safety
Backflow-prevention check for an injector tied into the supply — keep fertiliser out of clean water.
Open toolFertigation & Nutrition
Mix, inject and dose the nutrient solution for soil and soilless crops.
Fertigation Calculator
Fertiliser per irrigation through the drip — N, P and K delivered, with stock-solution rate for a protected crop.
Open toolFertigation EC & ppm
Convert your nutrient solution between EC and ppm and check it sits in the right band for the crop.
Open toolStock-Tank Concentration
Concentrate factor and salt to dissolve in A/B stock tanks for a dosing system in a polyhouse.
Open toolHydroponic Nutrient Mix
Salt weights for a balanced hydroponic feed at a target EC and nutrient ratio for soilless protected culture.
Open toolPotting / Growing-Mix Recipe
Cocopeat, perlite and compost volumes to fill pots, grow-bags or trays under cover, by the litre and m³.
Open toolCrops, Nursery & Propagation
Schedule transplants, raise nursery stock and plan high-value crops.
Transplant Age
Transplant date and window for nursery seedlings from the sowing date and target age — for a tightly scheduled house.
Open toolVegetable Nursery Trays
Pro-trays, cells and seed to raise the seedlings for your covered area, with a mortality buffer and media volume.
Open toolMicrogreens Seeding
Seed per tray and total, plus fresh harvest, for a fast high-value microgreens crop on the bench.
Open toolCut-Flower Stem Yield
Marketable stems per year for gerbera, carnation or rose from plant density and stems per plant under cover.
Open toolFlower Yield & Revenue
Total loose-flower yield and revenue from plants, grams per plant per picking and number of pickings.
Open toolTissue-Culture Multiplication
Field-ready plants from micropropagation — gross cultures, fold increase and net plants after hardening losses.
Open toolPropagation Cuttings
Stem cuttings to strike on a misting bench for a target number of plants, given rooting success and a buffer.
Open toolPolybag Nursery
Poly bags to fill and the potting media (litres and m³) to raise nursery seedlings under cover.
Open toolProtected-Crop Economics
Check payback, subsidy and margin before you invest in cover.
Polyhouse ROI
Payback, annual profit and return on a polyhouse from build cost, the crop grown and the price premium under cover.
Open toolDrip Subsidy & Net Cost
Your out-of-pocket cost for a drip/micro-irrigation system after the government subsidy share.
Open toolValue-Addition Profit
Extra margin from grading, bunching or packing premium protected-crop produce before sale.
Open toolCrop Profit
Gross and net margin per unit area for the high-value crop you plan to grow under cover.
Open toolShade-net percentage & covering-life reference
Typical shade factor by crop group, with the covering material and how long it lasts. Figures are planning guides — adjust for your climate and product.
| Crop / use | Shade factor | Best structure | Covering material | Typical life |
|---|---|---|---|---|
| Fruiting vegetables (tomato, capsicum, cucumber) | 25–35% | Naturally-ventilated polyhouse | 200-micron UV film | 3–4 years |
| Leafy greens & herbs | 35–50% | Polyhouse / net house | Film + internal shade net | film 3–4 yr |
| Nursery & seedling raising | 35–50% | Shade house | Shade net 50% | 5–7 years |
| Cut flowers (gerbera, carnation, rose) | 25–50% | Polyhouse | 200-micron UV film | 3–4 years |
| Orchids & foliage / shade lovers | 50–75% | Shade house | Shade net 75% | 5–7 years |
| High-tech / cold climate | 0–25% (movable) | Climate-controlled glasshouse | Glass / polycarbonate | PC 10–15 yr · glass 20+ yr |
| Anti-insect protection | 0% (mesh only) | Net house | 40-mesh insect net | 5–7 years |
What is protected cultivation?
Protected cultivation means growing crops inside a modified structure — a greenhouse, polyhouse, net house or shade house — so you control light, temperature, humidity, water and pests instead of leaving them to the weather. The reward is higher yield, off-season production and far better quality, which is why protected cultivation is the home of high-value vegetables, cut flowers and nursery raising.
The trade-off is capital cost and management. A film house, drip and fertigation, shade and venting all cost money up front, and the closed environment must be managed daily. That is exactly why this hub pairs the physical sizing tools with the economic ones — so the structure you size is also one you can fund.
How to choose the right tool
- Building or re-covering? Start in Structure & Covering to size film, shade net, mulch and tunnel cover.
- Crop stressed or leggy? Climate, Shade & Light sets the shade %, VPD, heat-stress and day-length.
- Filling the floor? Layout & Benching plans benches, racks, trellis and plant spacing.
- Feeding the crop? Drip & Micro-Irrigation plus Fertigation & Nutrition design and mix the feed.
- Deciding to invest? Protected-Crop Economics checks payback, subsidy and margin first.
How to plan a protected crop in 5 steps
- 1
Pick the structure
Choose polyhouse, net house, shade house or glasshouse for your climate and crop, then size the film or net.
- 2
Set the climate
Fix the shade %, ventilation and cooling, and check VPD and heat-stress for the crop.
- 3
Lay out the space
Plan benches, racks, trellis and plant spacing for the most usable floor area.
- 4
Design irrigation & feed
Size the drip and micro-sprinkler lines, then mix and inject fertigation to the right EC.
- 5
Check the economics
Run polyhouse ROI and drip-subsidy so payback and margin justify the build.
Greenhouse & protected cultivation FAQ
Is a greenhouse, polyhouse, net house or shade house the right choice for me?
It depends on your climate and crop value. A naturally-ventilated polyhouse (polyethylene film over a steel frame) suits most warm regions and high-value vegetables and cut flowers. A net house (insect or shade net only) is cheaper, cuts pest pressure and heat but gives no rain protection. A shade house with 35–50% net suits nursery and shade-loving crops. A fully climate-controlled glass or polycarbonate greenhouse only pays in cold or extreme climates or for very high-value crops. Start with the polyhouse ROI tool to see which structure your crop and price premium can actually fund.
How much shade net do I need, and at what shade percentage?
Shade nets are sold by their shade factor — typically 25%, 35%, 50% or 75%. Leafy greens and nursery seedlings usually want 35–50%; ferns, orchids and some ornamentals 50–75%; fruiting vegetables often just 25–35% to cut peak heat without starving them of light. For area, measure the roof plus the gable ends and side walls and add 8–12% for overlap and fixing. The Greenhouse & Shade-Net Area tool does the full surface and overlap maths for you.
How long does a greenhouse covering film last?
UV-stabilised greenhouse polyethylene film (typically 200 micron / 800 gauge) lasts about 3–4 years before it clouds and weakens; premium multi-layer films can reach 4–5 years. Shade nets last roughly 5–7 years, polycarbonate sheet 10–15 years, and glass effectively indefinitely. Budget for re-covering film every few years as a running cost, not a one-off — the covering-life table on this page lists typical figures.
How much water and fertiliser does a protected crop need versus open field?
Under cover you almost always fertigate through drip, which is why protected crops use 30–50% less water than flood or furrow irrigation and place nutrients exactly at the root zone. A typical fertigation solution runs at an EC of about 1.5–2.5 dS/m for fruiting vegetables. Use the drip-design tools to size the lines, then the fertigation EC/ppm and injection-recipe tools to mix the feed to the right strength.
How do I lay out benches to use the most floor space?
Peninsula (finger) benching with a central aisle commonly reaches 70–80% floor-space use, against roughly 50–65% for simple longitudinal benches with side walkways, and rolling benches can exceed 85%. Keep main aisles 60–90 cm wide for carts. The Greenhouse Bench Layout tool returns the bench count, growing area and the exact utilisation percentage for your house and bench size.
What is fertigation and why is it standard under cover?
Fertigation is delivering soluble fertiliser dissolved in the irrigation water through the drip system, so the crop is fed little and often instead of in big soil dressings. Under cover there is no rain to leach nutrients and the root zone is small, so precise, frequent feeding through drip gives faster growth, better quality and far less waste. Mix to a target EC and nutrient ratio with the fertigation and hydroponic-nutrient tools, then inject it safely with a backflow-protected dosing setup.
How much does a polyhouse cost and when does it pay back?
A naturally-ventilated polyhouse in India runs roughly Rs 800–1,200 per m² to build (less for a net house, far more for a fan-and-pad climate-controlled house). With a high-value crop such as coloured capsicum, gerbera or exotic cucumber and a typical price premium, payback is often 3–5 years, helped by subsidies of up to 50% under schemes like MIDH. The Polyhouse ROI tool turns your build cost, crop and price into a payback period and annual profit.
Do I still need shade and cooling inside a polyhouse?
Yes — a closed film house can run 8–15°C hotter than outside on a sunny day, which stresses most crops above about 35°C. Naturally-ventilated houses rely on roof and side vents plus an internal shade net or whitewash; warmer climates add foggers or fan-and-pad evaporative cooling, which can drop air temperature several degrees toward the wet-bulb. Use the heat-stress and evaporative-cooling tools to decide how much shade and cooling your site needs.
Can I grow without soil under cover?
Yes — soilless culture in cocopeat grow-bags, perlite or pure hydroponics (NFT, drip-to-bag, deep-water) is common under cover because it removes soil-borne disease and gives total control of the nutrient solution. You feed entirely by fertigation at a controlled EC and pH. Use the hydroponic-nutrient and potting/growing-mix tools to build the feed and the media, and the rack-layout tool if you go vertical.
What spacing and plant population should I use under cover?
Protected crops are usually grown at higher density than open field because every metre is expensive and the climate is controlled — for example high-wire tomato or cucumber at roughly 2.5–3.5 plants per m². Lay out paired rows with a wide service aisle, train vertically on wire, and size your seedling raising to match. The plant-spacing, trellis-wire and transplant-age tools size the population, support and nursery schedule together.
How do I keep pests out of a net house or polyhouse?
The structure itself is the first line of defence: a 40-mesh insect net on vents and doors excludes whiteflies, thrips and leaf miners, and a double-door entry stops them slipping in. Combine that with sticky traps, strict sanitation and a clean nursery. Because the canopy is dense and indoor, even spacing of micro-sprinklers or drip keeps humidity even and reduces disease — the coverage-uniformity tools help you avoid wet, disease-prone pockets.
What is VPD and why does it matter in a greenhouse?
Vapour-pressure deficit (VPD) measures how 'thirsty' the air is — it combines temperature and humidity into one number that drives how fast plants transpire. Most greenhouse crops are happiest at a VPD of roughly 0.8–1.2 kPa; too low (humid, low VPD) invites fungal disease and weak growth, too high (hot, dry) closes stomata and stalls the crop. The Humidity & VPD tool converts your house temperature and humidity into VPD so you can vent, fog or shade to stay in the sweet spot.
Explore related farming tools
Protected cultivation overlaps with crop planning, irrigation, soil and finance — jump to a sibling category or a flagship tool.